Delivery of Portable Corrosion Probes for Field Corrosion Monitoring!

Project Overview

In December 2025, EMT successfully delivered a batch of portable corrosion monitoring probes to a key customer in the oil & gas industry. These devices are designed for on-site corrosion rate measurement and real-time structural integrity monitoring of pipelines, tanks, and other metallic infrastructure.

The corrosion detection systems are housed in rugged protective cases for safe transport and long-term durability in field environments. Each unit integrates a digital handheld display, corrosion sensors, and connection cables, enabling fast deployment and accurate data collection in remote or industrial locations.

This project highlights EMT’s expertise in customized field inspection tools, non-destructive testing (NDT), and OEM corrosion monitoring solutions.


Client Background & Requirements

The client is a service provider specializing in pipeline maintenance, asset integrity, and corrosion control. Their projects span across refineries, chemical plants, and offshore platforms, where corrosion is a critical threat to operational safety and asset life.

Key requirements included:

  • Lightweight, portable corrosion monitoring systems

  • High-sensitivity corrosion probes with fast response

  • Easy-to-read interface for technicians in the field

  • Rugged, impact-resistant protective cases

  • Plug-and-play setup for multiple sensor types

  • Support for real-time corrosion rate analysis

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Delivered Solution

EMT provided two types of portable corrosion probe kits designed for field use:

1. Portable Corrosion Monitoring System (Main Unit)

  • Digital LCD interface with simple navigation buttons

  • Real-time corrosion rate display (μm/year or mils/year)

  • Compatibility with ER (Electrical Resistance) and LPR (Linear Polarization Resistance) probes

  • Internal memory for offline data logging and export

  • Rechargeable battery with 10+ hours of operation

  • Multi-language software interface

  • USB and RS232 data output for PC analysis

2. Corrosion Probe Sensor Kit

  • Multiple corrosion sensors (packaged and sterilized)

  • Customizable for different materials (carbon steel, stainless steel, etc.)

  • High-accuracy pins and connectors

  • Fast-connect cables for easy replacement

  • Storage foam compartments to ensure sensor safety


Packaging & Field Readiness

Each system was packaged in a shockproof, waterproof transport case with:

  • Molded foam interior for instrument protection

  • Labeled compartments for cables, probes, and manuals

  • Anti-static sealed bags for corrosion sensors

  • Calibration certificate and quick-start guide

Units were fully tested and calibrated before shipment, ensuring that end users could immediately begin field measurements upon delivery.


Field Applications

These portable corrosion probes are now being used in:

  • In-service pipeline corrosion monitoring

  • Aboveground storage tank inspections

  • Equipment integrity checks in chemical plants

  • Offshore oil platform corrosion control

  • HVAC and water treatment plant maintenance

Their compact size, simple operation, and accurate readings have significantly improved the client’s field efficiency and preventive maintenance planning.


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