Successful Installation of Corrosion Probes at Petrochemical Facility!

05-01-2026

We take pride in not only designing and manufacturing high-performance corrosion monitoring equipment, but also offering on-site installation and technical support to ensure optimal performance of every system we deliver.

This week, our field service team successfully completed the installation of corrosion probes at a large-scale petrochemical facility. This project marks another milestone in our commitment to enhancing asset integrity and corrosion management for critical infrastructure.


🔧 Project Scope: Corrosion Probe Installation in Active Pipeline

The installation involved inserting electrical resistance (ER) corrosion probes into a pressurized pipeline system operating under harsh chemical conditions. These probes are used to monitor real-time corrosion rates and ensure the safety and longevity of industrial assets.

Key Equipment Installed:

  • Corrosion probe assemblies

  • High-pressure access fittings

  • Safety service valves

  • Hollow plug adapters

  • Sealing components and O-rings

As shown in the images above, the installation required working at height and interfacing with live process lines. Our technicians followed strict safety protocols, wearing full PPE and using certified safety harnesses throughout the operation.

electrical resistance corrosion probe


📷 On-Site Highlights


In this photo, a technician is preparing to mount the corrosion probe holder onto the high-pressure access fitting. The surrounding infrastructure indicates a complex piping network typical of refineries and chemical plants.


Here we see a close-up of the corrosion monitoring assembly being installed. The technician is carefully aligning the plug and tightening the connection to ensure a secure, leak-free seal.


✅ Why Corrosion Probes Matter

Corrosion probes are essential tools in asset integrity management. By continuously measuring metal loss over time, these devices provide:

  • Early warning of pipeline deterioration

  • Data for predictive maintenance

  • Evidence for corrosion inhibitor optimization

  • Compliance with safety and inspection standards

This installation included electrical resistance (ER) probes, which detect corrosion by measuring changes in electrical resistance across a metal element exposed to the process stream.


🛠️ Our Installation Services Include:

  • On-site probe and coupon installation

  • Access fitting welding and testing

  • Pressure sealing and plug tightening

  • Real-time system calibration

  • Maintenance and probe replacement training

All services are performed by trained technicians with extensive experience in oil & gas, chemical, and power generation environments.


🌐 Partner with Us

Our corrosion monitoring solutions are trusted by companies worldwide to safeguard their most critical assets. Whether you need corrosion coupons, ER/LPR probes, or full-service monitoring systems, we provide customized solutions, fast delivery, and expert support.

📩 Contact us today to discuss your corrosion monitoring needs or schedule an on-site service consultation.


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